Monel Flanges are made up of a nickel copper alloy that is very much resistance to acids and reducing materials. There are different grades of Monel such as monel 400 and K500 which have different chemical composition. The Alloy K500 Pipe Flanges have 63% nickel with 28% copper and carbon, manganese, silicon, sulfur and iron. The iron component in the monel K500 is much lower than that of monel 400.
Monel Flanges
ASTM B564 Monel Flanges
DIN 2.4360 Slip On Flange
The specification of these flanges is ASTM B564. These flanges range in size from 1/8 inches to 48 inches. The Monel UNS N04400 Flanges also come under different standards such as ASTM, ASME, ANSI, DIN and all other international standards with varying dimensions. The dimensions of the flanges determine the pressure classes. The flanges also come in different types such as the Alloy 400 Weld Neck Flanges. It has a welded neck which is used to hold the pipe and weld together. There are other types such as slip on flanges, blind flanges and orifice flanges. The flange face differs as flat face, raised face and ring type joint face as well. The Monel Slip On Flange is most useful with seamless pipes. The seamless pipes can easily slip onto the flange and reach the precise connection location. The ASTM B564 Monel 400 Lap Joint Flanges and other flanges can also come as threaded, forged, screwed or plate flange types. Each different type is used differently. The monel 400 flanges have 550MPa minimum tensile strength and 240MPa minimum yield strength where the Monel K500 Flange has 110MPa minimum tensile strength and 790MPa minimum yield strength. The melting point of both grades is at 1350 degrees Celsius.
ASTM B564 K500 Spacer Flange
Alloy 400 High Hub Blind Flange
Monel 400 Forged Flange
Monel 400 Bleed Rings
ASTM B564 K500 Threaded Flange
Alloy 400 Lap Joint Flange
ASTM B564 K500 Long WN Flange
ASTM B564 K500 Spectacle Blind Flange
UNS N04400 Slip On Flange
Alloy 400 Socket Weld Flange
Alloy 400 Blind Flange
UNS N04400 Welding Neck Flange
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME) |
|
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Standard |
Class |
Diameter |
Bolt Circle Diameter |
Number of Bolts |
Bolt Size |
Diameter of Bolt Hole |
---|---|---|---|---|---|---|
AS4087 Flanges |
PN14 Flanges |
95 |
67 |
4 |
M12 |
14 |
AS 2129 Flange |
Table C Flanges |
95 |
67 |
4 |
13 |
14 |
Table D Flanges |
95 |
67 |
4 |
13 |
14 |
|
Table E Flanges |
95 |
67 |
4 |
13 |
14 |
|
Table F Flanges |
95 |
67 |
4 |
13 |
14 |
|
Table H Flanges |
114 |
83 |
4 |
16 |
17 |
|
Table J Flanges |
114 |
83 |
4 |
16 |
17 |
|
ANSI B16.5 Flanges |
ANSI 150 Flanges |
89 |
60 |
4 |
13 |
16 |
ANSI 300 Flanges |
95 |
67 |
4 |
13 |
16 |
|
ANSI 600 Flanges |
95 |
67 |
4 |
13 |
16 |
|
ANSI 900 Flanges |
121 |
83 |
4 |
19 |
22 |
|
ANSI 1500 Flanges |
121 |
83 |
4 |
19 |
22 |
|
ISO 7005 (DIN) Flange |
PN6 Flanges |
80 |
55 |
4 |
M10 |
11 |
PN10 Flanges |
95 |
65 |
4 |
M12 |
14 |
|
PN16 Flanges |
95 |
65 |
4 |
M12 |
14 |
|
PN20 Flanges |
90 |
60.5 |
4 |
M14 |
16 |
|
PN25 Flanges |
95 |
65 |
4 |
M12 |
14 |
|
PN40 Flanges |
95 |
65 |
4 |
M12 |
14 |
ASME/ANSI B 16.5 | Welding Neck Flange, Slip on Flange, Blind Flange, High Hub Blind Flange, Socket Weld Flange, Lap Joint Flange, Threaded Flange, Ring Type Joint Flange |
PRESSURE CLASS | 150, 300, 400, 600, 900, 1500, 2500 |
ASME/ANSI B 16.47 | Welding Neck Flange, Blind Flange [Series A & B] |
PRESSURE CLASS | 75, 150, 300, 400, 600, 900 |
ASME/ANSI B 16.36 | Welding Neck Flange, Slip on Flange, Threaded Flange |
PRESSURE CLASS | 300, 400, 600, 900, 1500, 2500 |
BS 4504 SEC 3.1 | Welding Neck Flange, Hubbed Slip on Flange, Hubbed Threaded Flange, Lapped Pipe End Flange, Plate Flange, Loose Plate Flange, Loose Plate With Weld Neck Flange, Blank Flange |
PRESSURE CLASS | PN 2.5 TO PN 40 |
BS 4504[PART 1] | Welding Neck Flange, Hubbed Slip-On Hubbed Threaded, Plate Flange, Loose Plate With Weld On Plate Collar, Blank Flange |
PRESSURE CLASS | PN 2.5 TO PN 400 |
BS 1560 BOSS | Welding Neck Flange, Socket Welding Flange, Slip-On Flange, Blind Flange, Screwed Boss Flange, Lapped Flange |
PRESSURE CLASS | 150, 300, 400, 600, 900, 1500, 2500 |
BS10 | Welding Neck Flange, Plate Slip-On Flange, Screwed Boss Flange, Slip-On Boss Flange, Blind Flange |
TABLE | D, E, F, H |
DIN FLANGES | DIN 2527, 2566, 2573, 2576, 2641,2642, 2655, 2656, 2627, 2628, 2629, 2631, 2632, 2633, 2634, 2635, 2636, 2637,2638, 2673 |
PRESSURE CLASS | PN 6 TO PN 100 |
Grade | C | Mn | Si | S | Cu | Fe | Ni |
Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.024 max | 28.00 – 34.00 | 2.50 max | 63.00 min |
Monel K500 | 0.25 max | 1.5 max | 0.5 max | 0.010 max | 27.00 – 33.00 | 0.5 – 2 | 63.00 min |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Monel K500 | 8.44 g/cm3 | 1350 °C (2460 °F) | Psi – 160000 , MPa – 1100 | Psi – 115000 , MPa – 790 | 20 % |
STANDARD | UNS | WERKSTOFF NR. | AFNOR | EN | JIS | BS | GOST |
Monel 400 | N04400 | 2.4360 | NU-30M | NiCu30Fe | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 |
Monel K500 | N05500 | 2.4375 | - | - | - | - | - |